Installing a digital decoder into a 3048 steamer
9th February 2004

Sequence of photographs showing how I installed an ESU LokPolotDCC decoder into my Märklin 3048 steamer that has the old motor type with the large flat commutator.

Also shown is the relay I added for the smoke unit.

<-- Index | Showing 1-23 of 23 pictures | Index -->
3048 Loco made in the mid 1960s, ESU LokPilotDCC Decoder and HAMO magnet are ready to be united. HAMO magnet is from ESU part number 51960
3048 Loco made in the mid 1960s, ESU LokPilotDCC Decoder and HAMO magnet are ready to be united. HAMO magnet is from ESU part number 51960
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dms04001.JPG
Old brushes, wiring and electro magnet still inplace
Old brushes, wiring and electro magnet still inplace
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old mechanical reversing mechanism that will be replaced by the decoder.
old mechanical reversing mechanism that will be replaced by the decoder.
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underside of old reverser
underside of old reverser
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dms04009.JPG
motor cover is now off and reveals a filthy interior made up of carbon dust, old oil and dirt
motor cover is now off and reveals a filthy interior made up of carbon dust, old oil and dirt
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dms04010.JPG
rotor and motor cover have now been cleaned with rubbing alcohol
rotor and motor cover have now been cleaned with rubbing alcohol
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dms04011.JPG
gears are pretty worn and now they are clean
gears are pretty worn and now they are clean
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dms04012.JPG
get it really nice and clean !
get it really nice and clean !
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dms04013.JPG
the 3pole rotor is pretty worn but I do not have a replacement
the 3pole rotor is pretty worn but I do not have a replacement
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dms04014.JPG
the new permanent magnet fits perfectly
the new permanent magnet fits perfectly
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The light and smoke unit were electrically coupled and I want to be able to switch the light and smoke unit independently
The light and smoke unit were electrically coupled and I want to be able to switch the light and smoke unit independently
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the old parts of the light holder in exploded view show how the base of the smoke unit contact touched the light bulb socket
the old parts of the light holder in exploded view show how the base of the smoke unit contact touched the light bulb socket
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dms04020.JPG
By inserting some insulation (from an old M-Track turnout) between the light socket and the smoke unit contact I can deliver power to each
By inserting some insulation (from an old M-Track turnout) between the light socket and the smoke unit contact I can deliver power to each
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dms04021.JPG
the light fixture with my additional insulation in place
the light fixture with my additional insulation in place
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dms04022.JPG
the new decoder as it comes. I cut off the plug.
the new decoder as it comes. I cut off the plug.
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after lubricating the gears, the new magnet is put in place, then the clean rotor and then the motor cover holds it all in place.
after lubricating the gears, the new magnet is put in place, then the clean rotor and then the motor cover holds it all in place.
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dms04025.JPG
The decoder has now replaced the old reverser and is wired up. The black tape is holding the unused wires out of the way.
The decoder has now replaced the old reverser and is wired up. The black tape is holding the unused wires out of the way.
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dms04028.JPG
I have not yet connected the smoke unit to the F1 as I need to buy the relay so that I can use the analog smoke unit.
I have not yet connected the smoke unit to the F1 as I need to buy the relay so that I can use the analog smoke unit.
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motor wiring is in place
motor wiring is in place
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dms04030.JPG
housing is back on, loco is tested and runs fine.
housing is back on, loco is tested and runs fine.
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The relay ready to be installed (12V DC)
The relay ready to be installed (12V DC)
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dms04035.jpg
Relay installed
Relay installed
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dms04036.JPG
The actual speed curve as measured by my calibration software
The actual speed curve as measured by my calibration software
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